BoxFinish-Er - Comprehensive How-To Series

Welcome to the BoxFinish-er How-To Series!


We’re thrilled to have you here! This course is designed to provide you with comprehensive knowledge and hands-on experience with the BoxFinish-er equipment.


Throughout our sessions, you will learn essential steps for safely unpacking the machine, placing it correctly for optimal use, and connecting both the air supply and power. We will guide you through practical training, helping you master the operation of the BoxFinish-er.


This course pairs perfectly with the Hummingbird How-To series , allowing you to deepen your understanding of both machines and how they complement each other in your workflow.


You will also gain insights into configuring machine settings to meet your specific needs, as well as techniques for tuning and optimizing performance for maximum efficiency.


We encourage you to engage actively, send us your questions through the portal , and share your experiences with us. Let’s embark on this exciting journey to mastering the BoxFinish-er!

How to Unbox and Connect Your BoxFinish-Er


In this video, we will cover the following topics:

  • The contents you will receive with your BoxFinish-er.
  • How to unbox the device.
  • What to remove during the unboxing.
  • The necessary installations to perform.
  • Essential checks to make before using it.
  • Steps to connect the BoxFinish-er to your compressor and power supply.

Uncrating Your BoxFinish-Er


Tools Required for Uncrating

You need 1x cutter

Treefer Cones

What to Do Next

  • Use your cutter to cut the metal strap retaining your BoxFinish-Er
  • Lift your BoxFinish-Er
  • Remove the wrapping around your BoxFinish-Er

When the Wrapping is Removed

  • Open the front door to take out the different contents

Inside your BoxFinish-Er, you will find different items:

  • Box containing Pinpad (if needed)
  • A pan to collect the preroll
  • Foot support (to connect to the BoxFinish-Er)
  • A black toolkit containing your grippers

IT IS EXTREMELY IMPORTANT THAT YOU VERIFY THAT THE TOOLKIT CONTAINS ALL THE GRIPPERS AND THAT THEY ARE IDENTIFIED WITH THE CONE FORMAT YOU USE.

They are designed and fabricated for your specific cone size.

Good to Know:The weight of the BoxFinish-Er is around 350 pounds. Make sure your work environment and your lift can handle it.

Essential checks up to make before using it.

  1. Inspect for Damage:
    • Look for any visible damage inside the BoxFinish-Er.
  2. Check for Cracks:
    • Inspect the exterior for any cracks or signs of wear.
  3. Tighten Loose Nuts:
    • Ensure all nuts and bolts are secure; tighten any that are loose.
  4. Verify Connections:
    • Check all electrical and mechanical connections to ensure they are secure.
  5. Examine the Power Cord:
    • Inspect the power cord for any frays or damage.
  6. Clean the Area:
    • Ensure the work area around the BoxFinish-Er is clean and free of obstructions.
  7. Make Sure Everything is Moving:
    • Check the gripper, twister, and cutting mechanisms.

Steps to connect the BoxFinish-er to your compressor and power supply.

When the machine is leveled and stable, we need to connect the power and the air.

  • The power is 120V (normal plug).
Treefer Cones
Power Cord
  • Turn the switch to the right to power on the BoxFinish-Er.
  • Festo Valve
    Power Switch
  • For the air, you need 5 to 10 CFM of clean air.
  • A filter and dryer are required; the machine cannot handle air with water.

A Course on Choosing the Right Compressor and Dryer: Key Information is Coming Soon—Stay Tuned!

  • Connect the hose to the air inlet (quick connect fitting) and turn the valve on.
Festo Valve
Festo Valve

Initial Setup

In this video, we will cover the following topics:

  • The Fonction & Description of the station
  • How to unbox the device.
  • What to remove during the unboxing.
  • The necessary installations to perform.
  • Essential checks to make before using it.
  • Steps to connect the BoxFinish-er to your compressor and power supply.

Description and Fonction of your BoxFinish-Er

Transfer Gripper

These grippers are used to transfer your cone from one station to the next. Theres 2 Set of 2 Gripper

Festo Valve
Transfer Gripper

Left Set

Right Set

Twist Station

The first station on the right when facing the BoxFinish-Er is the Twist Station.

Twist Station
Twist Station

Cutting Station

The second station on the left when facing the BoxFinish-Er is the Cutting Station.

Twist Station
Twist Station

Operation Explained:

Twist Station

  • The tray holding your pre-rolls moves and presents a pre-roll under the Twist Station.
  • he twist head lowers, grabbing the tip of your pre-roll. It then rises back to the top position.
  • The two grippers on the right side close to hold the pre-roll in place,
  • the twist mechanism start rotatating to seal the pre-roll.
  • Once sealed, the twist head opens.

Several actions happen simultaneously:

  • The pre-roll is transferred by the right-side grippers to the Cutting Station.
  • Meanwhile, the Twist Station lowers to grab the next pre-roll.
  • As the twist head rises again, the transfer grippers return to position, repeating the twist process.

Cutting Station

  • At the Cutting Station, the pre-roll is held by the left-side grippers.
  • The cutter closes on the end of the cone, trimming the excess to the preset length
  • If you’ve enabled the option, a punch creates a crown effect on the pre-roll.

Several actions happen simultaneously:

  • Once cutting is complete, the left-side grippers close on the pre-roll under the Cutting Station.
  • The finished pre-roll is sent to the collection pan on the left.

While

  • The right-side grippers move the next pre-roll from the Twist Station to the Cutting Station.

HMI

This is the front view of you Box Finish-Er

Twist Station
Front Panel of your BoxFinish-Er

In this section, we will examine the different control buttons found on the front panel of the machine, highlighting their functionalities and overall utility. Each button plays a significant role in the operation and safety of the machine.

  1. Start button
    • Function: The Start button is used to initiate the operation of a machine or system. It activates the programmed processes.
    • Utility: Allows the operator to start normal operations of the machine.
  2. Stop button
    • Function: The Stop button interrupts the operation of a machine or system in a controlled manner.
    • Utility: Enables the termination of operations when necessary, such as at the end of a task or for maintenance.
  3. Reset button
    • Function: The Stop button is used to restore the settings or state of a machine after a stop or error.
    • Utility: Prepares the machine to operate again after an interruption, often necessary following an emergency stop or system error.
  4. E-Stop (Emergency Stop) Button
    • Function: The Stop button is designed to immediately and safely stop the operation of a machine in case of an emergency.
    • Utility:
      • Safety: It is crucial for the protection of operators and others nearby. It helps prevent serious accidents by stopping the machine instantly.
      • Accessibility: The E-Stop button is located on the front panel, positioned below the three other buttons (Start, Stop, and Reset). This placement ensures that it is easily identifiable and quickly accessible in emergency situations.
      • Immediate Stop: Unlike the Stop or Reset buttons, which may involve a controlled halt, the E-Stop disengages all machine functions immediately.

After the door of your BoxFinish-er, there is a sensor that automatically stops the machine if the door is opened or opens during operation. You must then press the Reset button to restart it.

It is crucial not to remove or attempt to modify the safety devices provided to you. If this occurs and we notice it, your warranty will no longer be valid.


In the HMI, you will find your menus, and we will go through what you can find there together.

On the left side, you have the following menus:

  • Main Menu:

    This is where you gather general information and data about your BoxFinish-Er.

    Tray Menu:

    This is used to configure your tray size and model.

    Preroll Menu:

    Provides information about the type of cone you are using. In this menu, you can select the following options:

    • Twist
    • Top Cut
    • Top Flat
    • Oil Inject
    • Syringe Size

    • Injection Oil Value (ml)

      Pick & Twist Menu:

      Allows you to adjust the parameters for the twisting option, including:

    • Cone pick position (Z-axis)
    • Cone at gripper position (Z-axis), which you can teach
    • Number of turns

    • Rotation speed

      This menu also includes step-by-step mode and jog mode.

      Cutting Menu:

      Provides information about the cutting process. You can set the timing for the cut to ensure a clean cut before release.

      The vacuum option is also configured here.

      Injection Menu:

      (Will be covered later.)

      Advanced Menu:

    • Add users
    • I/O monitor

Stations Adjustments

In the following video, we will cover the adjustments of the stations.


Twist & Cut Height

If we look at our station and the pods, the goal is to lower the gripper, grab the paper at a specific position, and bring it up to the top-right transfer gripper. The rule is to position the gripper slightly above the product level.

To adjust the height, follow these steps:

  1. Go to the Pick & Twist page.
  2. Select Step-by-Step mode.
  3. Cone pick position (Z-axis): The green field shows the current pick position. The field next to it allows you to adjust the setting.
  4. Cone at gripper position (Z-axis): The green field shows the current position where you bring the cone up. The adjacent field allows you to adjust this as well.
  5. By pressing Step, you advance to the next step in the process.

Adjusting the Crown

At the top of the cutting station, you can adjust the depth:

  1. Loosen the top of the knob.
  2. Adjust the height.
  3. Lock it back in place to secure the adjustment.

Maintenance and Cleaning

  • Empty the Vacuum system regularly.
  • Unclip all grippers:
    • Remove the O-ring from the gripper.
    • Clean the gripper with alcohol.
    • Replace the O-ring.
    • Ensure the gripper is reinstalled in the correct position.
    • Tighten the grippers enough to hold them in place but not too tightly.
  • Clean the paddles of the twist station (this is very important).
  • Tray cleaning:
    • Remove the tray at the bottom of the machine.
    • You have a few options for cleaning the tray:
      • Wash it.
      • Use an ultrasonic bath.
  • Clean the floor of your BoxFinish-Er.
  • Clean all dirty or sticky parts, especially any part that comes in contact with your product.

If you have any questions or encounter any difficulties, please don't hesitate to contact us by logging into your account on our client portal at www.supportpreroll-er.com. From there, you can send us a message, and we will be happy to assist you.

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